Design

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Generated vehicle design

Vehicle body subsystem

7 functions · 4 ECUs · 12 loads · 11 harness branches · a generated vehicle body subsystem

Click anything, in any view, and everything it connects to lights up in all of them.

Checks.

35 design rules across the lifecycle: 28 pass · 1 error · 1 warning · 1 note · 4 not checked (the source does not carry what they need)

Function

Platform

Schematic

Wiring

Harness

Formboard

Across the thread

01

Function.

What the system does, and what each part tells the others. No hardware yet.

Generated. Functions and the signals between them. Function and load names are display labels.

2 checks guard this view: 2 pass

signalsafety-critical (ASIL D)
SG1SG2SG3SG4SG5SG6SG7SG8Exterior lightingExterior lightingF1Body controlBody controlF2ClimateClimateF3 · front zoneSeat comfortSeat comfortF4Wipe and washWipe and washF5Door and locksDoor and locksF6 · rear zoneMirrorsMirrorsF7

02

Platform.

Every function placed on an ECU, and every signal between ECUs given a bus.

Derived design. Which ECU each function runs on, and which buses each cross-ECU signal rides.

11 checks guard this view: 10 pass · 1 not checked

FRONT ZONECABIN ZONEREAR ZONECAN1CAN · 60 kbit/s usableCAN2CAN · 60 kbit/s usableLIN3LIN · 9.6 kbit/s usableFront ECUFront ECUE1 · gatewayH-DTM-24 · 24-way · sealedH-DTM-24 · 24-way · sealedClimate · F3Climate · F3Seat comfort · F4Seat comfort · F4Wipe and wash · F5Wipe and wash · F5Front ECUFront ECUE4H-DT-12 · 12-way · sealedH-DT-12 · 12-way · sealedBody control · F2Body control · F2Mirrors · F7Mirrors · F7Cabin ECUCabin ECUE2H-DTM-12 · 12-way · sealedH-DTM-12 · 12-way · sealedExterior lighting · …Exterior lighting · F1Rear ECURear ECUE3H-MX150-18 · 18-wayH-MX150-18 · 18-wayDoor and locks · F6Door and locks · F6

03

Schematic.

Each load fed from its ECU through a fuse, on a wire sized for its real length.

Derived design. Every load fed from its ECU through a fuse, with the gauge sized from its real routed length.

5 checks guard this view: 5 pass

Front ECUFront ECUE1 · H-DTM-24Cabin ECUCabin ECUE2 · H-DTM-12Rear ECURear ECUE3 · H-MX150-18Front ECUFront ECUE4 · H-DT-1215 AW-L622 AWG GN/YE · 600 mm · drop 0.178 VMBlowerL6 · 2.8 A215 AW-L714 AWG YE · 730 mm · drop 0.099 VMWiper motorL7 · 8.2 A · option ADAS310 AW-L818 AWG OG · 1,740 mm · drop 0.585 VSeat heaterL8 · 8 A · option TOW45 AW-L922 AWG VT · 1,200 mm · drop 0.394 VMFlap actuatorL9 · 3.1 A · option ADAS55 AW-L1022 AWG BN · 600 mm · drop 0.229 VMLumbar pumpL10 · 3.6 A65 AW-L1120 AWG GY · 2,860 mm · drop 0.514 VPTC heaterL11 · 2.7 A715 AW-L1214 AWG PK · 1,740 mm · drop 0.243 VMBlower 2L12 · 8.4 A · option HEAT13 AW-L224 AWG RD/WH · 1,670 mm · drop 0.619 VHeadlampL2 · 2.2 A22 AW-L522 AWG GN · 3,210 mm · drop 0.442 VTail lampL5 · 1.3 A15 AW-L320 AWG BU · 3,210 mm · drop 0.577 VMLock actuatorL3 · 2.7 A17.5 AW-L120 AWG RD · 750 mm · drop 0.235 VRelayL1 · 4.7 A210 AW-L418 AWG BU/WH · 1,970 mm · drop 0.612 VMMirror foldL4 · 7.4 A

04

Wiring.

Which wire lands in which cavity, in what colour, with which terminal and seal.

Derived design. Connector cavities, terminals, seals and cut lengths. Wire colours are display only.

4 checks guard this view: 2 pass · 1 error · 1 note

E1 · Front ECUH-DTM-24 · sealedAB123456789101112131415161718192021222324E2 · Cabin ECUH-DTM-12 · sealed123456789101112E3 · Rear ECUH-MX150-18123456789101112131415161718E4 · Front ECUH-DT-12 · sealed123456789101112BlowerL6Wiper motorL7Seat heaterL8Flap actuatorL9Lumbar pumpL10PTC heaterL11Blower 2L12HeadlampL2Tail lampL5Lock actuatorL3RelayL1Mirror foldL4
WireFromToGaugeColourCut (mm)TerminalSeal
W-L6E1:1Blower (L6)22GN/YE675T-DTM-109S-DTM-510
W-L7E1:2Wiper motor (L7)14YE810T-DTM-107S-DTM-512
W-L8E1:3Seat heater (L8)18OG1,850T-DTM-107S-DTM-511
W-L9E1:4Flap actuator (L9)22VT1,295T-DTM-109S-DTM-510
W-L10E1:5Lumbar pump (L10)22BN675T-DTM-109S-DTM-510
W-L11E1:6PTC heater (L11)20GY3,005T-DTM-109S-DTM-511
W-L12E1:7Blower 2 (L12)14PK1,850T-DTM-107S-DTM-512
W-L2E2:1Headlamp (L2)24RD/WH1,780T-DTM-104S-DTM-510
W-L5E2:2Tail lamp (L5)22GN3,365T-DTM-104S-DTM-510
W-L3E3:1Lock actuator (L3)20BU3,365T-MX150-131—
W-L1E4:1Relay (L1)20RD830T-DT-118S-DT-524
W-L4E4:2Mirror fold (L4)18BU/WH2,090T-DT-116S-DT-525

05

Harness.

The wires gathered into bundles, each branch as thick as what it carries.

Derived design. Bundle diameters by Capital’s “Worst case – Enhanced” method on the routed tree.

6 checks guard this view: 5 pass · 1 not checked

Relay (L1), Seat heater (L8), Blower 2 (L12)Headlamp (L2)Lock actuator (L3), PTC heater (L11)Mirror fold (L4)Tail lamp (L5), Wiper motor (L7)Blower (L6), Lumbar pump (L10)Flap actuator (L9)Tail lamp, Wiper motorL5 L7Flap actuatorL9Front ECUE1 · H-DTM-24Rear ECUE3 · H-MX150-18Cabin ECUE2 · H-DTM-12Relay, Seat heater, Blower 2L1 L8 L12Lock actuator, PTC heaterL3 L11HeadlampL2Mirror foldL4Blower, Lumbar pumpL6 L10Front ECUE4 · H-DT-12⌀3.15 · 2w⌀3.16 · 4w⌀4.91 · 7w⌀4.46 · 5w⌀3.65 · 3w⌀1.94 · 1w⌀1.43 · 1w⌀2.5 · 2w⌀1.65 · 1wProportions compressed for display; the formboard is to scale. Bundle thickness follows each branch’s diameter.

06

In 3D.

The harness where it lives. Orbit it, zoom in, pick any part.

Layout, shown flat. This source has no 3D routing, so the formboard layout is shown in 3D, flat. The real NX harness (Aero, Wing fuel harness) is drawn where NX routed it.

1 check guard this view: 0 pass · 1 not checked

07

Formboard.

The harness laid flat at full size, ready to build on.

Derived design. The same tree laid out at true branch length, with a peg at every breakout and a tag at every connector.

3 checks guard this view: 3 pass

E1 H-DTM-24 1 W-L6 22 GN/YE 2 W-L7 14 YE 3 W-L8 18 OG 4 W-L9 22 VT 5 W-L10 22 BN 6 W-L11 20 GY 7 W-L12 14 PKE2 H-DTM-12 1 W-L2 24 RD/WH 2 W-L5 22 GNE3 H-MX150-18 1 W-L3 20 BUE4 H-DT-12 1 W-L1 20 RD 2 W-L4 18 BU/WHRelay, Seat heater, Blower 2L1 L8 L12HeadlampL2Lock actuator, PTC heaterL3 L11Mirror foldL4Tail lamp, Wiper motorL5 L7Blower, Lumbar pumpL6 L10Flap actuatorL9750960160710920620110510470600350HNS-VEH-M0 · Vehicle body subsystemBoard 5.49 m × 2.91 mBuilt 1:1 · drawn ≈1:17Grid 100 mm12 wires · 21.6 m total cut11 branches · 23 pegsRev A · sheet 1 of 1Dimensions in mm, branch centreline. Pegs at every breakout and at most every 300 mm.

08

Maintain.

When something stops working: what could cause it, where to measure, and how to fix it.

Derived from this design. Every single fault the harness can have (fuse, connector, pin, wire, bundle, termination, load), the loads each would stop, and the measurements that tell them apart. Nothing here is extra data: it is the design read backwards.

1 · What has stopped working?

Codes are this design’s own, derived per output and controller; the programme’s diagnostic specification replaces them.

2 · What could cause it

Mark one or more loads. Every single fault the design allows is checked against them: a blown fuse, an unmated connector, a pin backed out, an open wire, a damaged bundle, a loose termination, the load itself.

3 · Find it

A measurement procedure appears here when more than one fault fits.